Rotary Kiln Incinerator Manufacturer, Exporter & Supplier in India

ROTARY KILN INCINERATOR : JKA-230RK

Category: WASTE MANAGEMENT

Model No:JKA-230RK

Specifications:

Rotary Kiln (Rotataing Cylinder)
Combustion efficiency is at least 99%.
Combustion Chamber
Temperature of primary chamber is minimum of 800°C-1500°C and the secondary chamber is
minimum 1200°C -1900°C.
The secondary chamber gas residence time at least two seconds.
Capacity: 500/1000/1500/2000 Kg/Hr.
Air Pollution control device
Wastes to be incinerated are not chemically treated with any chlorinated disinfectants.
Ash from incineration of waste is disposed of at common hazardous waste treatment and
disposal facility. However, it may be disposed of in municipal landfill, if the toxic metals in
incineration ash are within the regulatory quantities.
Power Requirement: LPG, N-Gas, Diesel, Electrical

Features:

To maintain designed heat capacity of the kiln, quantity of the solid waste injection
package (kg/single injection) shall be adjusted w.r.t. calorific value of the waste feed.
When a high calorific value possessing solid waste is injected in packets, the size of each
injection may be reduced, such that the peak CO concentration in the Kiln does not exceed too
high in the initial stage, creating shooting of emissions to the secondary chamber, thereby crisis
in ensuring the required retention time.
Appropriate slope (in general, 3 degrees), rotation rates and solid waste residence time (1-10
hrs) may be adjusted for the kilns, in order to achieve total organic carbon (TOC) and loss on
ignition (LOI) requirements in the ash/slag.
To ensure life of refractory and insulation bricks, it is a practice to feed silica and glass in
appropriate ratios to the kiln to form a cover over the refractory lining, as and when the
thickness of the layer reduces.
It has been reported that reduction of out-side surface temperature of the rotary kiln
incinerator enhances the life of refractory bricks and lining. Thus may be explored, where
feasible.
In the rotary kiln incinerator, the temperature shall be maintained at 800+°C in order to ensure
complete burning of solid waste. Controlled flow of air shall be maintained for complete
volatilization of solid waste.
Ash removal doors are provided in the primary, secondary and settling chambers.
Temp. Indicator for Scrubber and stack ON/OFF switches, fuses, sensors, hooter etc. complete
with in all respectfully lined with refractory materials and fitted with high quality packing to
seal the door.
Primary Rotating Chamber (keeps rotating at a low speed to ensure excellent quality of
incineration).
Rotary incinerator equipped with feeder bucket elevator/ram feeder and conveyor for
continuous waste feeding.
Static Secondary Chamber
Material of Construction – Heavy duty steel with higher thickness used in kiln and structures
fabrication for extremely long life.
Insulated and Refractory lined chambers
Emergency stack to vent out the gases in case of power failure
Various types of Air Pollution Control Devices (Quencher, Venturi Scrubber, Packed Bed Scrubber,
Bag House Filtration system with Teflon Bags, Bag House Filtration system with Ceramic Filters).
F D Fan for providing air inside the chambers.
I D Fan to maintain the negative draft and control the gas flow
Fuel Oil Tank & Piping
Electrical Control Panel
Interconnecting ducts & piping
Chimney of 5/10/15/30 mtrs height from ground level OR as per country’s regulation and client’s
requirement
Environment Friendly

Microteknik Is a Prominent Rotary Kiln Incinerator Manufacturer, Exporter & Supplier in India Their Rotary Kiln Incinerators Are Designed for Efficient and Eco-Friendly Disposal of Hazardous and Non-Hazardous Waste Materials. Featuring Advanced Technology, These Incinerators Ensure High-Temperature Combustion and Minimal Environmental Impact. Microteknik Rotary Kiln Incinerator Manufacturer, Exporter & Supplier in India Are Known for Their Durability, High Performance, and Compliance with International Waste Management Standards. Their Commitment to Quality and Innovation Makes Them a Trusted Choice for Industries Seeking Reliable Waste Disposal Solutions Rotary Kiln Incinerator Manufacturer, Exporter & Supplier in India.

Enquiry Now

Product Description

Rotary Kiln is a pyro-processing device used to raise materials to a high temperature (calcinations) in a continuous process. The kiln is a cylindrical vessel, inclined slightly to the horizontal, which is rotated slowly about its axis. Some of the most common kiln applications in use:

Mineral Roasting
Proppant Sintering
Gypsum and Bauxite Calcining
Waste Incineration
Desorption of Soil Contaminants
Upgrading of Phosphate Ores
Waste Lime Recovery
Catalyst Activation
Activated Carbon Production & Re-Activation
Plastics Processing
Ceramics Processing

Rotary kilns have become the backbone of many new industrial processes that make the world a more efficient and sustainable place. As new applications for rotary kilns continue to be developed, much experimental work is being done, prompting many questions and the need for further research and development. A rotary kiln is comprised of a rotating cylinder (called the drum), sized specifically to meet the temperature and retention time requirements of the material to be processed. The kiln is set at a slight angle, in order to allow gravity to assist in moving material through the rotating cylinder. Rotary kilns can be either of the direct-fired type, or the indirect-fired type (sometimes referred to as a calciner). In a direct-fired kiln, a process gas is fed through the drum, processing the material via direct contact. In an indirectfired kiln, material is processed in an inert environment, and is heated through contact with the shell of the kiln, which is heated from the outside to maintain an inert environment.

** Note:-The content of the product and specification are subject to change without prior notice for continuous improvement.